ISO 9001:2015 Manufacturer · Mumbai

Electropolished Pipes & Tubes Manufacturer and Supplier in Surat

Surat combines textile processing, chemical and pharma estates, and a heavy-industry coast at Hazira. We manufacture and electropolish SS 316L and 304L pipes and tubes and supply Surat's plants directly, with MTC EN 10204 3.1, 100% PMI testing and a measured Ra report on every order.

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Verified Quality:ISO 9001:2015•EN 10204 3.1 MTC•100% PMI Tested•Internal Ra ≤0.4 µm•ASTM A269 / A270 / A790
Regional Capability

Electropolished Pipe for Surat's Industrial Belts

Surat's industry is concentrated in a few large estates. Sachin GIDC, over 1,300 hectares with close to 5,000 operating units, is the biggest, with textile, chemical, pharma, engineering and packaging plants side by side, including makers of textile-processing machinery. Pandesara GIDC, about 810 hectares, is the dedicated textile hub, with dyeing, printing, weaving and garment units alongside dye and chemical makers. Hazira, on the south-western coast, is a heavy-industry and energy zone with its own marine terminal. Textile-processing and chemical belts also extend to Kosamba, Olpad and Palsana. A word on fit: Weaving, embroidery, garment-making and diamond polishing are mostly dry, so they don't call for electropolished pipe. Where we're useful is the wet side: process-water, dosing and steam-condensate lines in dye houses, the chemical and pharma units, and the machine builders who make equipment for them.

Zone / MIDCTypical End-UseApplicationOur Usual Spec
Sachin GIDCTextile processing, chemicals, pharma, engineering, packaging; textile-machinery makersProcess water, dosing, purified water, clean utility, equipment manufacture316L / 304L, internal Ra ≤0.4 µm
Pandesara GIDCDyeing, printing, weaving and garment units; dye and chemical makersProcess water, dosing and steam-condensate lines, clean utility316L for salt-bearing lines; 304L for plain utility
Hazira (coastal heavy industry)Energy, steel, engineering and process plantsClean utility, DM water, laboratory and instrument lines316L; duplex 2205 for chloride duty
Kosamba, Olpad and Palsana beltsTextile processing, chemicals and mixed unitsProcess water, dosing and clean-utility lines316L / 304L
Equipment and machine builders (Sachin and city estates)Textile-processing machinery, process equipmentMachine piping, headers, skids304L / 316L, cut to drawing

Dye-house process water and dosing lines

A smooth, passivated interior that rinses clean and does not hold dye or chemical residue, chosen by media and temperature.

Steam condensate and clean utility

DM-water, condensate and instrument lines for processing and chemical plants.

Pharma purified water and WFI

316L with a measured Ra and verified passivation, for pharma units at Sachin.

Textile-machinery and equipment builders

Cut-to-length pipe with heat-number traceability, for the machine makers around Sachin.

Coastal clean utilities at Hazira

316L and duplex 2205 for chloride-heavy, salt-air duty.

High-purity gas and ultra-pure water lines

ASME BPE compliant EP pipes for specialized process units.

Local Buying Notes for Surat:
  • Dye-house salts are the real issue. Salt in dyeing liquor attacks 304 by pitting. For lines carrying it, 316L is usually the safer grade. Tell us the media and the temperature, and we'll confirm the grade, or tell you honestly if it isn't a fit. Avoid hydrofluoric acid and abrasive slurries.
  • Weaving, embroidery and diamonds aren't the target. Those processes are mostly dry. We'd rather tell you than sell you something you don't need.
  • Surat has local stockists, and we're not one of them. Our strength is made-to-drawing pipe, measured Ra, in-house electropolishing and the full document pack.
  • Hazira is coastal. Salt air and chloride-bearing water attack plain 304, so we steer coastal runs towards 316L or duplex 2205.
  • If you also buy for either, send the requirements together and we'll quote one consolidated dispatch.
  • Protect the finish. Humid air near the coast can mark an electropolished surface in storage. We cap the ends and sleeve every length, and we recommend keeping the sleeves on until installation.
Technical Parameters

Technical Specification Tables

4A. Stainless Steel & Duplex Material Grades

GradeUNSWNR (EN)Typical Process Use
SS 316LS316031.4404Pharma, biotech, WFI loops, chloride or aggressive cleaning chemicals
SS 304LS304031.4307Dairy, food, beverage, winery, general hygienic & utility lines
Duplex 2205S31803 / S322051.4462High yield strength, extreme chloride resistance, chemical & coastal duty
Super DuplexS32750 / S327601.4410 / 1.4501High-pressure aggressive acids, offshore, harsh petrochemical streams

4B. Surface Roughness: Industry Reference vs Sakshi Forge Offer

ServiceTypical Industry BandRa µin (exact)Sakshi Forge Offer
Pharma / biotechRa ≤0.25 to ≤0.4 µm9.8 to 15.7 µinStandard: ≤0.4 µm (ASME BPE SF4)
Dairy / food / beverageRa ≤0.6 to ≤0.8 µm23.6 to 31.5 µinWithin standard offer (≤0.4 µm)
Semiconductor / UHPRa ≤0.13 to ≤0.25 µm5.1 to 9.8 µinAvailable on custom drawing spec
Conversions: 1 µm = 39.3701 µin; RMS (µin) ≈ Ra (µin) × 1.11. Example: Ra 0.4 µm = 15.75 µin Ra ≈ 17.5 µin RMS.

4C. Weight Formula and Illustrative Dimensions

Weight (kg/m) = (OD − WT) × WT × K, where K = 0.02491 (304/304L, 7.93 g/cm³), 0.02507 (316/316L, 7.98 g/cm³) and 0.02450 (Duplex 2205, 7.80 g/cm³).

Nominal SizeOD (mm)WT (mm)304L (kg/m)316L (kg/m)Duplex 2205 (kg/m)
½"12.71.650.4540.4570.447
¾"19.051.650.7150.7200.703
1"25.41.650.9760.9820.960
1½"38.11.651.4981.5081.473
2"50.81.652.0202.0331.987

4D. Core Technical Specifications

Interactive specification explorer with live filters (DOM-preserved for search indexing)

Filter:
GradeTypeOD RangeWall / ScheduleInternal RaStandards
SS 316LWelded½" to 2" (12.7–50.8 mm)1.65 mm / SCH 10S≤0.4 µm (SF4)ASTM A269 / A270, ASME BPE
SS 316LSeamless½" to 2" (12.7–50.8 mm)1.65–2.77 mm / SCH 40S≤0.4 µm (SF4)ASTM A269, ASME BPE
SS 316LWelded2½" to 6" (63.5–152.4 mm)2.11–2.77 mm / SCH 10S≤0.4 µmASTM A269 / A270
SS 316LSeamless2½" to 6" (63.5–152.4 mm)2.77–3.05 mm / SCH 40S≤0.4 µmASTM A269
SS 304LWelded½" to 2" (12.7–50.8 mm)1.65 mm / SCH 10S≤0.4 µmASTM A269 / A270
SS 304LSeamless½" to 2" (12.7–50.8 mm)1.65–2.11 mm≤0.4 µmASTM A269
SS 304LWelded2½" to 6" (63.5–152.4 mm)2.11–2.77 mm≤0.4 µmASTM A269 / A270
SS 304LWelded8" to 12" (219.1–323.9 mm)2.77–3.05 mm≤0.4 µmASTM A269
Duplex 2205Welded½" to 2" (12.7–50.8 mm)1.65–2.11 mm≤0.4 µmASTM A790
Duplex 2205Seamless½" to 4" (12.7–101.6 mm)2.11–3.05 mm≤0.4 µmASTM A790
Duplex 2205Welded4" to 8" (101.6–219.1 mm)2.77–3.76 mm≤0.4 µmASTM A790
Service Limitations (Told Upfront):
Avoid use with hydrofluoric acid. Not recommended for abrasive transport or abrasive slurries. Not for structural applications or high-impact wear. Handle with protective sleeves to avoid mechanical scratch damage.
Engineering Utility

Live Pipe Weight & Ra Surface Roughness Calculator

Instant dimension calculation and Ra unit conversions for engineering procurement

Pipe Weight Calculator

0.982 kg/m · 5.89 kg for 6 m
Weight formula: (OD − WT) × WT × K

Ra Surface Roughness Converter

≈ 17.4 µin RMS
1 µm = 39.3701 µin · RMS ≈ Ra × 1.11
In-House Workflow

The 5-Step Electropolishing and Passivation Process

01

Degreasing and Cleaning

Oils, cutting fluids and drawing residues are completely removed first. The finish is only as good as the chemical preparation.

02

Pickling / Activation

Where weld heat tint or surface oxide is present, it is etched and activated so the pipe surface electropolishes uniformly.

03

Anodic Electropolishing Bath

The pipe acts as anode in an electrolytic acid bath. High microscopic peaks dissolve first, levelling the surface and stripping free iron.

04

Passivation Stabilisation

The chromium-rich passive layer is stabilised per ASTM A967 / ASTM B912 to prevent future pitting and galvanic attack.

05

DI Water Rinse and Drying

High-purity deionised water rinse removes all electrolytic residues, followed by hot air drying, capping and clean poly-sleeving.

Auditable Records

Quality Assurance and Documentation

Document / TestStatus / Scope
MTC EN 10204 3.1 with heat-number traceability Confirmed (Standard with every dispatch)
100% PMI test and certificate Confirmed (Handheld XRF on every pipe length)
Ra surface roughness test (stylus profilometer) & surface report Confirmed (Supplied with measured Ra values)
Hydro (leak and pressure) test & certificate Confirmed (Hydrostatic tested per ASTM spec)
Passivation verification and ferrite check Confirmed (Reported in quality dossier)
QA inspection report and mill traceability Confirmed (Approved origin mills)
Third-party inspection (TÜV / Bureau Veritas / SGS / DNV) Accepted upon customer request
Questions & Answers

Frequently Asked Questions: Surat

We dispatch from Mumbai, and delivery time depends on size, quantity and stock; it is confirmed in writing with each quotation. We cap the pipe ends and sleeve each length so the electropolished finish arrives undamaged.
24-Hour Quote

Specify Electropolished Pipe for Your Surat Plant

Send your grade, OD × wall, Ra requirement, length and quantity. We'll quote within 24 hours.

Our Address

Shop No. 05, Ground Floor, 113/117, Dr. MG Mahimtura Marg, 3rd Kumbharwada, Mumbai, Maharashtra 400004

Sales & Engineering Hotline

Click below to view our direct engineer phone numbers, dispatch contacts, and official sales email.

Delivery Schedule

We dispatch from Mumbai, and delivery time depends on size, quantity and stock; it is confirmed in writing with each quotation.

Key Industrial Areas & Belts Served:
SuratSachinPandesaraUdhnaHaziraKosambaOlpadPalsanaKadodaraKimBardoliNavsari (nearby)
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